Forging Process Evaluation

Applicable materials: Suitable for various forging metal materials such as carbon steel, alloy steel, stainless steel, high-temperature alloy, titanium alloy, aluminum alloy, copper alloy, mold steel, etc.

Applicable objects: including free forgings, die forgings, precision forgings, shafts, gears, flanges, valve bodies, pressure vessel forgings, engineering machinery forgings, aerospace and equipment manufacturing forgings.

Applicable scenarios: Used for verifying forging process schemes, evaluating the rationality of heating and deformation parameters, accepting forging quality, evaluating mold status, analyzing forging defects, optimizing processes, and evaluating batch production stability.

Rationality evaluation of forging process: evaluation of forging temperature, heating system, forging ratio, deformation process, deformation rate, lubrication and cooling methods.
Internal organization and streamline evaluation: assessment of metallographic structure, grain size, metal streamline distribution, porosity, segregation, inclusions, and overheated/overburning microstructure.
Mechanical performance evaluation: Testing and conformity assessment of indicators such as tensile strength, impact strength, hardness, and cross-sectional shrinkage rate.
Dimensional accuracy and positional tolerance evaluation: detection and evaluation of external dimensions, machining allowance, coaxiality, flatness, perpendicularity, and symmetry.
Surface quality evaluation: Inspection and evaluation of defects such as surface cracks, folds, missing flesh, oxidation, decarburization, scratches, burrs, etc.
Forging defect analysis and judgment: Identify and analyze typical defects such as cracks, folds, looseness, segregation, decarburization, white spots, overheating, and overburning.
Evaluation of heat treatment compatibility: Evaluation of the compatibility between post forging heat treatment processes such as normalizing, annealing, quenching and tempering, and forging processes.
Mold and equipment evaluation: evaluation of mold wear, deformation, guiding accuracy, equipment tonnage, stroke, and reliability of temperature control system.
Batch forming stability and qualification rate evaluation: comprehensive evaluation of forging consistency, scrap rate, and process reliability.